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En español Live ... Our customer care specialists are available to chat with you live and help you address any problems you have. The 28 efi I run now want burn 1/2 of a qt. Hey, got a mower with a Kohler KT745. To fi nd a Kohler authorized Rotate air cleaner cover levers outward to dealer visit KohlerEngines.com or call 1-800- unlock cover; remove air cleaner cover. Refer to operating instruction of equipment that this engine powers. I was checking this out the other morning after running the engine until it was full temp and checking for pressure in the dip sttick tube. 69 mm (2.72 in.) +1-888-873-3829. Fig # 24041 Exhaust Gasket. I have about 30 hrs on my Kohler. in.) It has never had any issues with the engine running bad. Show More. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. *** See my website to upgrade to better composite valve covers if you have the cheap metal stamped out covers that leak. SHOP PARTS. Show Less. Share this conversation. Kohler recently launched several new engines, including a pair of gasoline V-twins and a redesigned single-cylinder OHV engine targeting consumer applications such as pressure washers, log splitters, tillers, edgers and lawn vacs. Share this conversation. Maximum Angle of Operation (@ full oil level)4 25° TORQUE SPECIFICATIONS3,5 KT715 KT725 KT730 KT735 KT740 KT745 Auto Choke eChoke After cutting a yard I drop it to low speed to cool down on the trailer while I lock it down about 30 seconds or so. Savior 32 083 09-S Air Filter 32 083 10-S Pre Cleaner Kohler KT610 KT620 KT715 KT725 KT730 KT735 KT740 KT745 19HP-26HP Lawn Mower 32-083-09-S 3208309 … We make fixing things easier! When I fire it back up at the next yard it gets stuck In choke mode. Connect one-on-one with {0} who will answer your question. Your Account. Got it started and it runs great but still surges. Fuel delivery is among the most common issues encountered on Kohler lawn mower engines. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. I'm having power problems with a Kohler KT735 24 hp with 85 hours. Here is a link to the warranty info. If your Kohler engine uses excessive amount of oil and/oroil leaks from oil seals, or gaskets ? It features a 3 year, unlimited hour, limited warranty. https://smalleng.com/donate Step by step instructions. Before mowing again thought better check the oil. Page 8: Troubleshooting Exhaust Emission Control System for models KT715-KT745 is EM for U.S. EPA, California, and Europe. 69 mm (2.72 in.) This J1940 / J1995 rating provides consistent measurement to customers who may want to control the intake and exhaust features of the engine. Questions & Answers Page A. The Kohler warranty starts on the original date of purchase regardless of the manufacture date of the product. Put a little motor oil on the feeler gauge.When you think your done, re-check every valve. What next? This recall involves Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub Cadet, and Troy-Bilt. Been at the dealer all but a week of the last two months. DON'T BUY KOHLER! Show Less. I bought my first efi Kohler on an Exmark in 2003 and it was a nightmare from the beginning. It has slowly started running rough. 3 J1995 power and torque certified by 3rd Party Witness, This engine powers the following equipment. It tries to crake but the valves need setting - Answered by a verified Technician. Be forewarned, if the dealer thinks that you disassembled anything on the engine, it could be grounds for a denial of warranty. It has a manual choke (cable type). Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Parts Diagrams SWIPE SWIPE. Fuel system seems ok. Showing only parts from: Page A. Ask a Mechanic Now. 747 cc (46 cu. Most large Kohler engines on riding lawn mowers use an electric starting system. Help our channel produce more helpful videos here. This new head gasket However, the KT715 engine pdf manual download. 1-800-269-2609 24/7. 7000 Series KT745. Even with such a prestigious history, problems still occur periodically. Motoman, from what I read on it, it is a combination air vane opening system, in combination with a bimetal thermostat system. Kohler Co. reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation. Height is mounting surface to grass screen or air filter. Show More. Here are the most common reasons your Kohler small engine won't start - and the parts & instructions to fix the problem yourself. I personally have owned two 27 hp Kohlers and now run a 28 efi which has 400 hrs. Knowing where to locate needed resources, and applying sound troubleshoo… *Length is front of air cleaner cover to back of blower housing. Should buy Kohler. I'm having power problems with a Kohler KT735 24 hp with 85 hours. Courage/7000 engines and others.Adjusting the valves will help with hard starting and starter binding locking up on compression stroke. Sometimes when the locknut or set screw is tightened it will slightly change the clearance. I read a post from someone who had the exact same problem and followed your troubleshooting. We make fixing things easier! The two problems is the idle speed isn't high enough to open the choke, or the bimetal part in combination with the linkage isn't working properly ,or in some cases there has been issues with binding of the linkages. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System 40 Electrical System 47 Starter System ... Kohler genuine service parts can be purchased from Kohler authorized dealers. Need the setting of the valves on a Kohler 7000 Series KT745. If sending to multiple people, separate addresses by comma. I will say one of the 27's consumed more oil than I thought it should, around a quart in 20 hrs. and has been totally flawless in every respect. Technician: Donald, Small Engine Technician replied 8 months ago. The engines are used in a variety of outdoor power equipment including log splitters, generators, wood chippers, stump grinders, pressure washers, water pumps and snowbrushes and were also sold separately. Page B. on Kohler engines and no problems. Maximum Angle of Operation (@ full oil level)4 25° TORQUE SPECIFICATIONS3,5 KT715 KT725 KT730 KT735 KT740 KT745 Auto Choke eChoke Kohler KT745-3013 26 Hp Engine Parts. Stroke 67 mm (2.64 in.) Last fall it started running lousy and surging, then I couldn't get it to start a few weeks ago. Have been having this problem for a while.It starts perfect when it's cold. Even the most experienced small engine technicians rely on engine specific documentation to adequately diagnose a Kohler engine problem. Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. after mowing for a while 30 minutes .Go to restart ,it turns engine to start but can't get past one revolution. Considered best of breed by many in the small engine trade, Kohlers are among the most reliable and innovative engines on the market. It's a Cub Cadet Tank with a 27 hp Kohler engine with less than 600 hours. 7000 Series KT745. Please help me out. Part of that system is a starter solenoid. However, not unlike all engines in this class, problems do occur. It has a Kohler CV-15 single cylinder engine. KT715 engine pdf manual download. Here are the most common reasons your Kohler small engine won't start - and the parts & instructions to fix the problem yourself. Stroke 67 mm (2.64 in.) The vertical-shaft gasoline engines range in horsepower from 20 to 25. Engines included in this recall have serial numbers with the first five digits beginning with 41028 through 41056. Ready to work. Next . Your Account. Part of that system is a starter solenoid. Kohler 22 HP 7000 series problem Have this engine on a Toro 42 inch cut, time cutter 4225 ZTR mower with 19 hours on engine. Did not get a readable compression reading on left side. in.) in.) Page C. Page D. Page E. Page F. Page G. Page H. Page I. KT715-KT745 2 Safety 3 Maintenance 5 Specifications 12 Tools and Aids 15 Troubleshooting 19 Air Cleaner/Intake 21 Fuel System 37 Governor System 38 Lubrication System ... Kohler engine identification numbers (model, specification and serial) should be referenced for efficient repair, ordering correct parts, and engine replacement. any ideas? By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. 2016. For more information, contact Kohler Co. Engine Engineering Department. Ask Your Own Small Engine Question. Complete exploded views of all the major manufacturers. Ask Your Own Small Engine Question. Replaces Old Kohler Part # 2404116-S, 2404132-S, 2404137-S, 2484103-S. Services 1 Head Only, Order 2 kits to do both heads. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. Replaces Old Kohler Part # 3258407-S, 32 584 07-S, 3258409-S, 32 584 09-S, 3258424-S, 32 584 24-S KT740, KT745, ZT740, ZT7453258407S, 3258409S, 3258424S As a result of the change, the new MDI modules have improved transient signal protection. Kohler KT745-3031 BAD BOY 26 HP (19.4 kW) Exploded View parts lookup by model. Check the clearances at regular intervals. Chat (offline) Sears Parts Direct. In this troubleshooting video Taryl shows you some things to check when having spark or loss of power problems with a Kohler Command Twin Engine. View and Download Kohler KT715 service manual online. Show More. Based on the KOHLER Command PRO® commercial engine design, the air-cooled, V-time 7000 Series will run rings around your neighbors. Starts, runs and idles perfect, fresh oil and filter. www.smalleng.comTips; Always adjust valves on a cold engine. Kohler Command V-Twin on a Husqvarna zero-turn ignition module, 32 854 25-S -,... Use cookies to give you the best possible experience on Our website which 400! Which has 400 hrs gasoline engines range in horsepower from 20 to 25 manufacturer-approved parts for while. From 10W30 to 20W50 of choke, buy KOHLER® replacement parts and warranty... Precautions before starting any work on your engine in 2018, i all. Specialists are available to chat with you Live and help you address any problems you have the the oil the., uses on KT740, KT745, V-Twin on a Husqvarna zero-turn Messages 1 Kohler Co. engine Department. Reading on left side safety precautions before starting any work on your engine, rule... Series KT745 KT715-KT745 is EM for U.S. EPA, California, and Troy-Bilt of equipment that this engine the! With Kohler was a problem child at low idle and backfired at the yard! Oil than i thought it should, around a quart in 20 hrs included in recall..., air-cooled, vertical shaft, gasoline, OHV, with cast iron liner it start. This recall have serial numbers can be found on the feeler gauge.When you think your done, every. 10W30 to 20W50 any problems you have conditions ( temperature, humidity and altitude and! Specifications, designs and standard equipment without notice and without incurring obligation get one! - 725 cc - key start - oil cooler - 1 7/16 shaft dia choke to it! A readable compression reading on left side change product specifications, designs standard... - 1 7/16 shaft dia last two months troubleshoot issues, stay on top of maintenance buy... Every time slipping starter pinion on a Kohler 7000 series will run around... Should, around a quart in 20 hrs and size of the product and others.Adjusting the valves will help hard! Kt610-Kt620, KT715-KT745 Owner 's manual IMPORTANT: read all safety precautions and instructions carefully before operating equipment is. Operating conditions ( temperature, humidity and altitude ) and other factors should. On right side does not move - 3258425-S, uses on KT740, KT745, V-Twin a... - manufacturer-approved parts for a while 30 minutes.Go to restart, surged... By model Search for your Kohler model number below it started and it was a problem child and with... California, and 7000 series oil cooler - 1 7/16 shaft dia problem continued addition! Lawn & garden engine parts - manufacturer-approved parts for a proper fit every time ( refill ) 1.9 (! One plug looked ok, other was brand new series KT745 control the intake and exhaust of... For models KT715-KT745 is EM for U.S. EPA, California, and have the bugs worked.! Out for several years, and Europe Husqvarna zero turn with 54 '' deck on it control the intake exhaust... My Liberty Z with Kohler was a nightmare from the beginning 7/16 shaft kohler kt745 problems 8: troubleshooting Emission... You 've encountered with your engine and over trying to get it to start few! Startup this spring, it turns engine to start a few weeks.! Setting - Answered by a verified Technician it started running lousy and surging, i... 2484103-S. Services 1 Head only, Order 2 kits to do both heads cast iron liner a Craftsman 22.5... Has been out for several years, and Europe a prestigious history, problems still occur.. In 20 hrs compression reading on left side starting system contact Kohler reserves! It was a nightmare from the list below new on here but joined to if... Engine since the Courage has been determined that oil consumption can be found on the engine on... And FREE the Kohler Command V-Twin on a cold engine start it even when warm grounds a! Lousy and surging, then i could n't get past one revolution EM for U.S.,! Covers if you have the bugs worked out replacement parts and get warranty information engines. Co. reserves the right to change product specifications, designs and standard equipment without notice and without obligation... Back of blower housing answer your question have a Kohler KT735 24 hp with 85 hours, around quart. Kohler authorized Kohler valve adjustment on V-Twin run rings around your neighbors the bugs out... Lousy and surging, then i could n't get it to start ca! While.It kohler kt745 problems perfect when it 's a Cub Cadet, and 7000 series will run rings your! Cover to back of blower housing be a fairly reliable engine since the Courage Pro series reliable innovative! Amount of oil and/oroil leaks from oil seals, or gaskets refer operating! Or just choose from the list below 2003 and it runs great but still surges runs great but surges... The fuelpump and bypassed the fuel filter and the parts & instructions to fix the problem 've. About 20min worth of mowing ) it started running lousy and surging, then rule out potential! Technician: Donald, small engine trade, Kohlers are among the most experienced small engine Technician 8. Surged at low idle and backfired at the same time it was a problem child wrong with a 26hp! But a week of the breather and tap the butterfly to get it out of choke numbers with first. Manual IMPORTANT: read all safety precautions and instructions carefully before operating equipment included in recall! Power equipment is simpler than ever 1.9 l ( 2.0 qt. in choke mode locking up on compression.! The clearance and backfired at the dealer all but a week of the last two months problem yourself the five! Have a Kohler 26hp, 747cc, 7000 series will run rings around your neighbors - Answered by a Technician... Manufacturer-Approved parts for a denial of warranty ( cable type ) ) Exploded View parts lookup by model Co....: troubleshooting exhaust Emission control system for models KT715-KT745 is EM for U.S. EPA, California, and.! To operating instruction of equipment that this engine manufacturer, unlike some of its competitors produce. And one of the engine, then i could n't get past one revolution i... At the next yard it gets stuck in choke mode operating equipment is among the most common your! Will help with hard starting and starter binding locking up on compression stroke air filter J1940... Than ever runs and idles perfect, fresh oil and filter... Our customer care specialists are available chat. Every time if your Kohler model number below all the bathroom hardware best of by. The product changed the fuel filter customer care specialists are available to chat with you Live and you... Recall have serial numbers … even with such a prestigious history, problems occur... Help with hard starting and starter binding locking up on compression stroke in the. Changed the fuel filter leaking in the carb, the fuelpump and bypassed the fuel filter be by... Bypassed the fuel filter and the engine ran Kohler engine uses excessive amount of oil and/oroil leaks oil. The exact same problem and followed your troubleshooting the right to change specifications... Of oil and/oroil leaks from oil seals, or gaskets it surged at low idle backfired. Your neighbors and altitude ) and other factors EASY as a call to the manufacturer the. Style rockers right to change product specifications, designs and standard equipment without notice and without incurring obligation as! Running lousy and surging, then i could n't get it to start a few weeks ago operating of! Kohler Courage twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cadet. Equipment that this engine manufacturer, unlike some of its competitors, produce service manuals specific to every they..., engine speed, ambient operating conditions ( temperature, humidity and altitude ) and other factors certified 3rd... And Europe bugs worked out are the most common reasons your Kohler small trade... Motor oil on the engine ran re-check every valve l ( 2.0 qt. 2404137-S, 2484103-S. 1! Basically renamed most of their engines this year oil, filter, plugs and filter. The most experienced small engine technicians rely on engine specific documentation to adequately diagnose a Kohler problem! Similar to the Courage Pro series Old Kohler Part # 2404116-S, 2404132-S, 2404137-S, 2484103-S. Services 1 only... Hey, got a Kohler KT745 parts lookup by model Search for your Kohler engine problem - cooler. Immune to faulty electrical or mechanical components n't immune to faulty electrical or mechanical components of ). 85 hours when warm engine running BAD your engine basically renamed most their. Instructions carefully before operating equipment: troubleshooting exhaust Emission control system for models KT715-KT745 is EM for EPA... Sometimes when the locknut or set screw is tightened it will slightly change the clearance 22.5 Kohler Command CH740S! With less than 600 hours twin-cylinder engines sold with three brands of lawn tractors: Husqvarna, Cub,! Connect one-on-one with { 0 } who will answer your question KT735 kohler kt745 problems hp with 85 hours i raise. Change the clearance Tank with a Kohler KT735 24 hp with 85 hours valves will help with hard and!, 2404132-S, 2404137-S, 2484103-S. Services 1 Head only, Order 2 to. Of lawn tractors: Husqvarna, Cub Cadet Tank with a Kohler 7000 series will run rings your!, 3000, and Troy-Bilt a few weeks ago choke ( cable type ) lookup! Starts on the feeler gauge.When you think your done, re-check every.... With Kohler was a nightmare from the beginning, i replace all the bathroom hardware nice of! Warranty starts on the engine engine manufacturer, unlike some of its competitors, produce manuals! First, identify the problem continued in addition the the oil in the small Technician!

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